THOUGHTS FROM

The Unofficial Newsletter of Lyman–Morse Boatbuilding - SPRING/SUMMER  2005

You’d think after 93 boats and cruising over 235,000 miles, he’d have something to say!


MOOSE

NEW LAUNCHINGS

NEW CONSTRUCTION

YARD NEWS

 MEANDERINGS

HOMEPORT

TENANTS

BOATS FOR SALE


MOOSE ON THE LOOSE!

 

Two visitors check out our lower yard!
                        Photo by Bob McClean

 
It's now Lyman-Moose not Lyman-Morse!

While a visit to downtown Thomaston is a bit unusual, moose are well known roamers and can cover considerable territory. As part of the deer family they definitely have a different look. They are so ungainly, but are one of the most fascinating animals to watch.

We are getting greener! To win the Governor's Award we had to significantly reduce our emissions and use of chemicals as well as increase our employee safety and training programs. This process has been expensive and time consuming so it is rewarding to be recognized for the effort. Just the paperwork is a full time job and it has taken a good part of a year for Ron Defoe to catalog and evaluate the many types of chemicals and emissions used at the yard.

Ron Defoe, our safety and environmental officer, accepting awards from Governor Baldacci with Cabot.

And greener! Because of our efforts we were selected for the Step Up Program. This is another welcomed recognition that we have been successful in our efforts. We will act as a mentor for the other boatyards in Maine and pass on to them the experience and knowledge we have gained. In addition we are committed to keep reducing our chemical waste, lowering our heating energy use, and maintaining our safety standards. However, the primary benefit of being in this program is that the state will now help to represent us whenever we have to deal with the various agencies like EPA or OSHA. In other words, they are recognizing the fact that many agencies involved in the environment and safety of the work place are onerous to say the least. Hopefully, the cavalry is coming!

 
It's up and running with 110-ton lift capability, easily and safely. Not only can we handle our own boats, such as ACADIA shown here, we are now actively talking to owners about regular refits for their monsters next year.

And greener! As part of the construction for the travelift, we added a wash-down in partnership with the state Department of Environmental Protect. The DEP funded half the project and it will serve as a model for boatyards for the rest of the state. All the wash-down water drains to the center and is then filtered as it makes its way to the river in a specially designed sluiceway. We have always had a pit to catch the solids, but this is bigger and better and the river will stay cleaner.

In New Zealand a boat owner beached his boat, dried it out on the tide and then proceeded to wash and paint the bottom of his boat in bare feet. After a few hours of this, they took him to the hospital in a sorry state because he had absorbed the toxins from the paint through his bare feet. Makes you think!

 

The Lyman-Morse 11-acre complex in Thomaston is a Maine Clean Boatyards & Marinas Program Member.

Most of the days in the summer, we have lots of space at our docks in Thomaston. We usually know when the fog becomes thick as that is when cruisers tend to sail the five miles up the St Georges River. But those who pass us by are missing a lot. Thomaston is the best kept secret in Maine, with a rich history of boatbuilding and a beautiful town, which many consider to be the finest example of federal architecture anywhere. It's a great place to walk and explore as well as having a well stocked grocery store, three banks, Laundromat, and some good restaurants. The airport is only 10 minutes away and RTE 1 goes through town, making this an ideal spot to change crews.

The skill of our crew is legendary.

LM Fabrication -- The whole "Fab" shop is picking up steam with some very high quality stainless parts. We have a new C&C machine to produce precision custom parts like the custom stainless steel chocks for ANNIE ROSE, the 2005 38 jet boat we built for Chip and Annie Williams. The 58' STEADYSAILER, our first aluminum boat is well underway and about to be turned over to the carpenters now that the deck and pilothouse are in place. This spring we started our second aluminum boat, a 60' LONG RANGE VOYAGER by Michael Porter. The skill of our crew is legendary: They were all first-round draft picks. Click here to see more about the shop.

10,000 sq. ft. of new, modern space.

Tenants Harbor Boatyard -- We will be operating the yard with an eye on becoming a cruising center for the best part of Maine. The new building with 10,000 sq. ft. of fantastic space should be ready for the summer. The new building is probably one of the nicer buildings a boatyard could have with radiant floor heating, stress skin panels to provide the siding and insulation, three floors for a variety of activities at he same time, and an excellent working bay for large boats. The old railway is being torn down and a new ramp is being built to accommodate a hydraulic trailer. Aesthetically, we all wanted to keep the traditional railway, but it was not useable. It is impossible to satisfactorily work on boat bottoms while on a railway and keep pollutants from entering the ocean. With new docks and a wonderful building, most repairs can be accomplished in Tenants Harbor. There will be a laundry, Internet access (we may even have wireless by the summer), and access to transportation. A great spot to use as a base for your cruising plans. Click here to see more about our Tenant yard.

 

Picture Perfect: April in New Zealand

We arrived back in New Zealand in April with a plan to sail to Papua, New Guinea and then on to the Indian Ocean and Thailand for Christmas. After a Milford trek and with the boat all stocked and our departure imminent, I decided that a summer in Maine would be preferable to cruising for the next five months. Heidi wanted to stay and continue sailing, but a summer in Maine for the first time in five years was pretty appealing. We tied the boat in a friend's slip in Tutakaka, put the cover on her, and headed home. Heidi proceeded to bring the house and grounds back into shape after four years of neglect and I caught up with the yard and generally got in JB's way.

During the process we decided to put CHEWINK on a ship in Auckland and ship her to Golfito, Costa Rica. This was a compromise between the two of us. I wanted the boat close to home for awhile and Heidi wanted to do more exotic cruising. The jungles of Panama and the birdlife makes Heidi happy and the short plane trips makes me feel a lot closer to the kids and the action.  Additionally we had a fantastic month cruising New Zealand before putting CHEWINK on the ship -- so now I am more energized. The boatyard is making some significant improvements and the kids are settling down. We will miss New Zealand though - lots of good friends, a stress-free style of life, and everyone connected to the water. For more, click on Cabot's Log.

The Sidney Hobart Race was clobbered again with 50% of the boats having to drop out and a maxi upside down. So is the southern ocean getting too violent! Are the boats getting too light! Is the envelope getting pushed too far! Are the new designs simply downwind machines! Who knows! We surely do not want to stop the technical innovations that have occurred, but perhaps it is time for some new thinking. After going to great extremes to keep our hulls light we then fill the boat with generators, TV's, heavy batteries, water makers, etc. Maybe it is time to re-think the whole process.

Instead of making the skins lighter and lighter, perhaps we should concentrate on how to lighten what we put into a boat. Our use of fresh water versus salt water, the number of heads, refrigeration/freezer systems, water makers, air conditioning, and number of staterooms should all be examined. Three of the main users of energy are air conditioning, refrigeration, and watermakers. AC is only needed at docks and fans work well 95% of the time, watermakers add more weight than they are supposed to save, and new refrigeration technology has eliminated the need for heavy compressors. Huisman is undertaking a new 185' with a lot of these concepts planned. Click here to visit the Rocky Mountain Institute's website to read more. Perhaps this is basically a discussion of the KISS principle.

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WELCOME NEW CFO

 

The Man!

To bring our financial system up to the same quality as our service and boatbuilding departments, we have hired Don Thiemes who comes to us from the Outward Bound School at Hurricane Island where he was the CFO for fourteen years. They are reorganizing with the other Outward Bound schools and cutting their administrative and management functions in Maine.

Don has with a wealth of experience and knowledge of the boating world in which we operate. With his strong business manager's outlook, we expect that Don will shape all of us up, however, the main purpose we welcome him aboard is to improve our efficiency and competence by upgrading our financial systems to best serve our customers.

SERVICE YARD MUSINGS

ARGENT -- She is a 72' Hunt designed aluminum power boat here for a completely new paint job, but before the final paint we are going to great lengths to eliminate or forestall any future corrosion under the paint and places like under the caprail. We are putting on new teak decking, aft cockpit, new caprails and replacing the windows and ports. A big job centered around cosmetics.

AXEL D -- This Hunt 61' power boat was sold this past summer to Dick McDaniel who is a long time boat owner as well as a knowledgeable marine professional. We reworked the forward cabin, added air conditioning, installed a watermaker and a new air intake system.

WINDWALKER II -- She lost her GMT-built carbon rig in the Bermuda race last year about 200 miles out from Newport. The riggers were busy this summer putting the new GMT rig in and all new rod rigging from Bay Sailing. Win Fowler built some new sails and WINDWALKER II is now in Antigua for the winter.

WINDWALKER I -- She has been taken off the market and we are doing a major re-fit for the Wordens. The 44's are great boats built during the high point of boatbuilding and design in the early mid-80's. These types of boats are irreplaceable and I could not be more pleased Alan and Nicole have decided to keep her. She is getting repainted, new electronics, a varnish upgrade and generally brought up to speed.

ALERT -- This Seguin 44 was bought by Chuck and Peggy Steward, old friends from our college days. Chuck and I had fun getting her back in shape with attention to a lot of details. ALERT was particularly satisfying to have back in the yard. Originally built for Bob and Louise Armstrong, she was almost the original boat in all respects. A good testimony to how well these boats were built.

FINBACK -- She is back for a major refit and is now looking good with a shiny new paint job. It is always a joy to work with Eric. (Editor's note: FINBACK was placed on the market in spring of 2006. Click here for listing and contact information.)

GALAVANT -- This sweetheart is getting an upgraded varnish job by the Caribbean experts. She really looks good now! This is Brenda's department, but Ken won't let her talk to our painters/varnishers. Says she keeps them too busy.

MUGSY -- She is getting some attention with a new paint job and new electronics.

DREADNOUGHT -- Jamie Wyeth's boat is getting a complete electrical upgrade along with a new radar/plotter, carbon fiber cockpit doors and new varnish.

ELLIDA -- This 1922 schooner was built here and is back for the winter after 82 years.

PELAGOS/RADIO WAVES -- Robert and Hilary Friedman have purchased the 38' Hunt-designed RADIO WAVES and renamed her PELAGOS. This is one of our favorite boats with her great handling characteristics. She has very few hours, but an upgrade of electronics and a new stereo will make her even better. The enthusiasm of the Friedmans is infectious and it is nice to have them aboard as new owners.

Now, that's brightwork!
                             Photo by Billy Black

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NEW LAUNCHINGS
(Click photos for more details)

WombatWOMBAT -- I am sure most of you have seen he picture in one magazine or another. She certainly deserves a lot of attention. She was launched in early August and left for Florida in November. Her C18 Cats at 1000hp apiece drive her at a top speed of 22 knots. She has two Northern Lights generators at 20 KW and 30KW each and carries 600 gals of water and 3000 gals of fuel. The interior woodwork and engineering of the mechanical and electrical systems are, as usual, fantastic; but the often overlooked fiberglass technicians have also done a superlative job. This was a very successful infusion process as well as some beautiful detailing for the finish work. She is now in Florida at Ted and Sally Lange's dock.

FairweatherFAIRWEATHER-- Maine Boats and Harbors and Ocean Navigator magazines were the first to show off Fairweather, perhaps the most detailed 52' sailboat ever built. This is due in a large part to Ken Sawyer, her owner. He has been intimately involved with the project and is the person behind many the details. FAIRWEATHER is now berthed in Charleston, getting tweaked for the coming summer in Drew's (Lyman) hands. Drew is working with Ken Sawyer helping to get the "fleet" in order -- but his primary purpose is to ready FAIRWEATHER for some racing and cruising this summer. FAIRWEATHER moves along at easy 8 knots with her Yanmar 110hp and has some beautifully cut sails by Win Fowler at Maine Sailing Partners. A 10 KW Northern Lights generator drives the MarineAir conditioning. She weighs 42,400 lbs carrying 250 gals of fuel, 210 of fresh water, and 50 gals of black water. She is using the new 600gpd Sea Recovery unit for making water. Designed by Sparkman & Stephens, FAIRWEATHER has effectively combined the traditional aesthetics with modern performance.

ImpulseIMPULSE -- Launched March 2004, this newest 30' jet boat has been a great success. We launched her June and she served ably as island transporter, yard workboat and even towed several disabled boats up the river. The principle behind her was to avoid narrow foredecks, making it easy to pick moorings and to unload dogs and equipment, and to maneuver anywhere and be able to dock single-handed. The open stern allows for simple unloading of lumber, tools, moorings, etc. She is using about 8 gals per hour at 22 knots giving her about a 550 mile range. She met all her performance objectives and is a real success. With her new carbon fiber pre-preg dinghy, she will be at the Maine Boatbuilder's show next March. She is basically "a pickup" on the ocean.

Annie RoseANNIE ROSE 38 -- Launched April 2005, this new design by Fitzgerald/ Paine is going to be a real gem. Chip and Annie are intimately involved and are creating a masterpiece. At 38' she will not make the biggest splash, but she is going be one of our finest boats to date. It has been a real joy working with Chip and Annie. She is going to be a real showpiece.

NEW CONSTRUCTION
(Click photos for more details.)

AtlanticELECTRA Scheduled Launch: Late 2006
George Wallner bought our Hunt-designed TUMBLEHOME built in 1996 for Betty Noyce who did not live to see her launched. George then proceeded to push TUMBLEHOME up and down the Caribbean with her home being in Florida. I don't think there are many 90 footers that have been used as hard in all kinds of weather. She has performed brilliantly. So much so, George is building almost a new sistership to her. She will be four feet larger at 94 ft. with a very similar profile and interior layout. The biggest changes will be her power plant consisting of two MTU's at 2000 hp apiece. George is intricately involved with the engineering and design of all the systems as we take the electrical engineering to a new level. George is personally designing and building many of the logic based circuitry. Many of you know our lead electrical and mechanical engineers, Billy and Myles. This new project was made for them. George has two extremely able engineers to take this new boat to a new level.

Reichel PughREICHEL PUGH 62 Scheduled Launch: Summer 2006
Carbon Fiber composite using Corecell and infused with epoxy resin makes this an exciting project to begin with. In addition, this is a truly modern cruising boat with a very luxurious interior. There are two guest cabins under the large cockpit, great galley and main salon, and a large forward cabin. As the owner, Jean De Fontenay says, it is a selfish boat with a lot of room for him and the ability to sail the boat by himself or shorthanded. Infusing the carbon and Corecell composite solves many of the problems the very light and thin-skinned boats are having. The epoxy adds the resin strength that a thin-skin needs. The infusing process provides a direct link between inner and outer skins and no air in the laminate. Normally a boat of this type will have a stiffer, Nomex core with pre-preg carbon laminate. The present thinking is to a flexibility to the composite structure to gain some strength when pounding up wind for long periods of time. Using Corecell, a foam core with epoxy resin, gives us the flexibility we need for repeated stress without delaminating. The multi- hull sailors are proving that thin-skins need some flexibility and we have to be careful making skins too stiff. The mold was cut by Janicki's C&C router in Seattle.

StephensSTEPHENS 58  Scheduled Launch: Summer 2005
We are pleased with the progress of our first aluminum boat. Roy Lupien (for 20 years our glass shop foreman) came back to us in time to run this project supplying Dave Wyllie and his crew in the fab shop with the boatbuilding experience to produce a really fine product. This boat is Chuck Paine's "Steadysailer" with beefed-up masts to drag "birds" through the water as an anti-roll device fishermen have used for years. This is strong motorsailer with lots of little features to make her failsafe offshore. Craig Stephens is intimately involved on a daily basis. The motorsailer concept is certainly making a comeback!

PorterBARBARA Scheduled Launch: Fall 2005
Across oceans, live and cruise in the canals of Europe, aesthetically pleasing, this design by Michael Porter has a lot to offer. We are presently plating the hull.  Michael is planning to finish the interior himself while we take the project far enough for him to sail out of Thomaston on its own bottom.

38 JetSECOND PAINE/FITZGERALD JET 38 Scheduled Launch: Fall 2005
 We have used the same mold to produce a second 38 ft. by Paine/Fitzgerald. She will have twin 440hp Yanmars resulting in a 40 knot boat with all the trappings.

 

LIONHEARTED-- She is the fastest of our 44's and the most upgraded (new keel and rudder). This is an unusually thorough upgrade and she is essentially a new boat. She is the only Seguin 44 presently on the market. You could not build a new boat that is as good as this 44'. She was built during the best years for design and building and is irreplaceable. She would cost well over a million dollars to replace today.

ONE IRON -- A Perry 42' that we essentially gutted. Well worth the price as she is essentially a new boat carrying on Ken Sawyer's practice of bringing boats back better than ever.

BADGER -- This is one of our 25's and a real gem. She has not seen hard use and has been maintained and stored by us since she was built. If you want a nice handling jet boat that has a lot of aesthetic appeal, this is the right boat.

HERON -- A rarity. One of our Walters designed Sequin 40's on the market. These boats are really great with their two foot draft and fantastic sailing ability.

PASTIME -- 49' lobster boat design with twin Detroit diesels. A great interior with crew cabin forward, guest cabin, and a big owner's cabin aft. She was built for an experienced yachtsman.

PRESSURE...  PRESSURE...  PRESSURE...moose

We have been caught not having enough lead time in our schedule to order materials. With China and our own military's appetites for materials, we are fighting for carbon, aluminum, steel, and cores. And we all know what happens to the price of materials that are under high demand. Stay tuned.


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